Operation on TCXT Permanent Magenet Sleeve

TCXT series spout magnetic separator is a product researched and developed by Muyang. It is suitable for feed mills, cereal and oil processing plants, solvent factories and breweries in all scales, and generally installed in the processing lines.

Installation
***In order to prevent the machine from blockage caused by large sundries, this feed machine should be installed after a preliminary cleaner.
***This equipment should be installed in a vertical pipe and the height of vertical pipe section above the equipment should be≥500 mm.
***Because the impact action from the raw materials affects the iron absorption efficiency in certain degree, a buffer device should be set up at its upper part and the material flow rate should not be more than 1m/s.

Operation and precautions
***Do not knock the permanent magnet while installing for it is relatively fragile.
***Because this machine has a strong magnet field, it is forbidden to place any objects easily magnetized such as electric meters, watches and so on around it.

Repair and maintenance
***In order to assure the magnetic separating effect and avoid material blockage caused by too many metallic impurities adsorbed on the permanent magnet surface, it is necessary to regularly open the door to remove adsorbed impurities and other contaminants from the permanent magnet in each shift.
***The feed machinery does not need magnetizing within about 6-7 years under usual conditions, if its magnetic property is obviously lowered during operation, it should be magnetized again or the magnet blocks are to be replaced in time.
***Because of direct impaction and attrition of materials, the overhead guard and polar plate of the permanent magnet should be replaced in time if they are seriously abraded in service.

Muyang TLMC12 Jet Filter Dust Collector

The dust-containing air enters the box directly from base face of lower box and is filtered through a filtering sleeve and then become purified air, and then discharged from the air outlet, the dust is deposited on the outer surface of filtering sleeve. The dust shall be removed when it is too much deposited. High-pressure air flow will trigger the air jet of each solenoid valve in order as designed through impulse control instrument when removing dust, and then enters the filtering sleeve through jet orifice; the filtering sleeve will expand sharply for an instant, which will shake off the dust deposited on the outer surface of filtering sleeve, which will enter into the original container, the periodical dust removal by impulse air jet makes the filtering sleeve work under effective condition to ensure the dust collection system work normally.

Operating principle and features of main components

Upper box

The upper box in feed machine is a component for filtering, removing the dust and collecting the filtered clean air, completed with an air outlet at side, and includes an air jet device in it. The upper box is mainly composed of upper box frame, filtering device and air jet dust cleaning system.

Upper box frame

The upper box frame is used for separating the dust-containing air and cleaned air, and supporting the filtering sleeve device, air pocket, fan and spray rod.

Filtering device

The filtering device is a critical working component for dust filtering, composed of filtering sleeves and frameworks. The filtering sleeves are covered on the filtering sleeve frameworks, the curled edge of the sleeve is leveled to be plastered on the lower base surface of the sleeve frame of the filtering sleeve; insert the filtering sleeve into the kidney hole of the bearing plate, the curled edge of the sleeve is pressed on the bearing plate by sleeve framework, and then the interface surface of sleeve framework is pressed by the latch capping, so as to fix the filtering sleeve on the bearing plate of box, and the curled edge of the sleeve will play a role of sealing. When filtering the dust-containing air, the dust is stopped at the outer surface of filtering sleeve, the purified air enters into the internal space of filtering sleeve and then enters into upper box through opening of the filtering sleeve, discharged from the air outlet after collecting. The dust stopped at outside of filtering sleeve will be collected for reuse after a period of collecting.

Air jet dust cleaning system

Air jet dust cleaning system on the feed machinery is used for dust discharging to ensure a normal and effective filtering capability of the filtering sleeves. The system is composed of a impulse control instrument, an solenoid valve, an air pocket and an air jet device.

The impulse control instrument is a main control device for air jet and dust discharging system of the dust collector, and completed with imported digital integrated circuits, which is characterized by stability and reliability, strong interference resistance, long service life and convenient adjustment. Correct setting of impulse width and impulse interval is a key factor for normal work of the dust removal system.

Lower box

The lower box is a component for filtering the dust-containing air, and its top is connected with upper box, and equipped with a filtering sleeve device. An observation window is provided on box and the dust deposited on filtering sleeve can be observed from observation window. The box can be removed in practice and the upstream equipment can be set directly in the container.

Top cover

The top cover is used for sealing the upper box to ensure the pressure parts in upper box. The top cover is light and taken down easily. Open the top cover to check or replace the air jet device and filtering sleeve.

Personal Protection on Installing Machine

(1) All the mechanical equipments manufactured by Muyang are equipped with safety devices, which are consistent with modern technical level and universally effective safety rules prior to ex works, so that the customers can use the machines in accordance with the regulations.
(2) The enterprises are obligated to execute following regulations to guarantee operators' safety.
(3) The shield cap of belt and chain must be mounted at any moment and keep closing. It is very dangerous when they are opened or disassembled. It may cause casualty accident. This is also applicable for the preventive device of the manipulator.
(4) The safety limit switches should always be kept in good order. Overlap or discard of the safety limit switches is not allowed.
(5) The cover plate grating, grid bar or guard grating are usually installed and delivered together with the machine. They can only be disassembled with tools. And the machines with such kind of devices can never put into work until the above-said devices have been properly installed.
(6) The driving motor must be switched off completely to make the machine stop when carrying out inspection, commissioning, repair and maintenance. This can be done through a full-phase separating and lockable switch which is installed near the machine or on the operation desk, control panel on the site. It is not enough only to screw off the fuse wire!
(7) If the feed machine needs other energy like pneumatic, hydraulic, steam and hot water energy, it is necessary to cut off their energy supply or turn off the switch, and eliminate the pressure in the internal pipeline system of the machine.
(8) As for handling heated or cooled parts and components of the machine, especial care should still be taken for the danger of burning, to prevent any scald.
(9) If you have pressed the emergency stop switch to stop the machine and you want to reset the switch, so it is not permissible to only re-press this button to restart the machine. And the machine can only be started by re-closing the main switch first.
(10) If some feed machines are equipped with a local shutdown system, especial care should be taken. Read the instruction manuals attached with the machine carefully. In such machines with a local shutdown system, temperature will rise because pressure or vacuum will occur after they have been used for a period.
(11) If the operators employed cannot read or write, the owner has the duty to explain to them clearly where dangers exist and warn them that special attention should be paid.
(12) The cleaning, lubricating and oiling of the machine or its parts and components may be carried out only when the machine is stopped. If you have to climb on or enter the machine to do such work, the mandatory provisions shall be made without exception: the power supply of motors must be cut off completely and the switch must be locked, fix the rotor of the mixer before entering the mixer. Attention must be paid to safety measures for climbing.
(13) Be careful, sampling from inside the machine can never be carried out unless there is not any danger. Usually, the samples can be taken from the pipe under the machine instead of inside machine.
(14) Clear off the deposited dust, dirties and materials frequently. Keeping the machine clean can enhance production safety and the cleaning level of workshop, and is also beneficial to prevent dust explosion.
(15) If oil (grease) leakage occurs, clean it immediately and seal well the place where leakage occurs, for oil or grease leaked on the floor will easily bring about hazards to the operators.
(16) In production operation, the animal feed machines must be equipped with safety devices, which may be neither removed and abandoned nor reduced in functions. Otherwise, we are not responsible for any accidents resulted here from, and reserve the right to ascertain where the responsibility lies.
(17) Please execute the special regulations on accidents prevention in the operation manual provided by us.
(18) Only well trained workers can operate our machine.

Muyang MJCC20 Alfalfa Highgrade Storage Device

Machineryshops.com is Muyang's e-commerce site, where customers find it easier, faster and more convenient to know Muyang products, make inquiries, purchase products and obtain services, thus enhancing customers' market competitiveness. There are many animal feed machines which can full meet your demands. Following is Muyang MJCC20 Herbage storage stabilizer:

***Include the housing, the rotary harrows, screw, chain, support, etc.
***With good appearance thanks to the horizontal structure.
***With special conveying chains, the discharging speed can be adjusted steplessly.
***With side inspection door, it is convenient for the daily maintenance and inspection.
***It is used in the processing of the Alfalfa, can supply the even materials flow for the downstream equipment, it also has the function of temporary stoarge and measurement.

President of Mozambique visits the Ulóngue feed mill under construction

on June 17, Mozambique President Armando Emilio Guebuza led a 50 members delegation to visit the under-constructed state-owned feed mill in Ulóngue (Tete), a turn-key project entrusted to Muyang.

The plant, incorporating complete process feed machine required with advanced technology and two 850 tons steel silos, is designed to produce five tones of mash feed per hour. Commissioning of this project is scheduled in November, and it is expected to be a “powerhouse” for the animal breeding in Tete area.

With this operation and other two projects under construction, a cotton processing factory and a 150 ton/day rice mill, the technology support Muyang delived to the growing Mozambique agricultural industry has extended to the fields of plant electrical system, grain handling and storage, grain drying tower, feed and rice milling projects, etc.

President Guebuza highly praised Muyang for the contribution it had made to Mozambique’s development, and hoped that the collaborating relationships with Muyang could deepen in the near future.

Aquatic Feed Production Line

Muyang know very well that in aquatic feed production process, in addition to a reasonable formulation, the very important point is that the technology process must be soft, thereby extending the feed water-solubility, which is very important for the health and growth of the aquatic animals.

How to choose a high-quality, low-cost high-grade fish feed, fish feed production process technology proposal? The key technology is the production technology, Muyang has the most experienced design engineers, providing reasonable recommendation, diversified technology production line solution.

How to choose the right crushing feed machine and optimized mesh system to improve grinding efficiency, reduce energy consumption? Muyang has the world's top grinding technology for you to create low-power and valuable grinding system.

Muyang extruding process is strictly customer value oriented. Fully automatic extruding technology, automatically microcomputer steam adding technology, precise control of sinking and floating material; computer control conditioning, "tiptronic" better control the degree of curing, elevating ripening degree and improving digestion and absorption rate.

Cooking molding extrusion or extruding molding pellet technology, and pre-conditioning process are final conditioning technology will together determine the characteristics of the final product. Muyang will provide you with the best technology and products to help you get high-quality aquatic feeds.

By use of Muyang extruding and pelleting technique, you can minimize costs while ensure optimal product quality and maximize revenue. In the meantime, you can produce more optimal feed with maximum feed digestibility and feed conversion ratio and animals' overall health is improved.

Electric Installation on STHJ Paddle Molasses Mixer

The connecting wires from STHJ Series A Type Paddle Molasses Mixer to central control room must be placed in wire chases, and the central control room should be clean without any dirt or dust. Electric control for STHJ Series A Type Paddle Molasses Mixer refers to schematic diagram for electric control.

This feed machinery should be equipped with starting device, protective device and electric instrument with a corresponding power. The safety device for cleaning gate of STHJ Series A Type Paddle Molasses Mixer is controlled by a limit switch. The motor and electric control cabinet must be grounded well. The electric elements should be installed and used according to their operating instructions, it is required to run safely and reliably.

It is necessary to install a safety switch nearby the mixer (an emergency stop switch or a lock-up maintenance switch), for shutdown under an emergency condition. An over-voltage protection device should be provided for the user's power supply. The above schematic diagrams are only for the independent operation of the mixer, the interlocking of the mixer with its upstream and downstream processing equipment should be taken into account in process design. The customer should prepare two kinds of cables as follows for this equipment, and connect the motor and safety device to the central control room.